thermostat ,thermostats , automotive thermostats ,  1/2"-thermostats , temperature-control , motorprotector , quality , SPC , Projektmanagement , production line , NTC , PTC ,  consulting , development , reengineering ,

SPC PRODUCTION AND TEST EQUIPMENT FOR BIMETAL DISCS

Performance picture
BF_10_5 Spec_sheet
BF_10_5 Drawing
BA_16_1 Spec_sheet
BA_16_1 Drawing
BS_6_5 Spec_sheet
BS_6_5 Drawing

Tabelle 1: Performance picture
SPC PRODUCTION AND TEST EQUIPMENT FOR BIMETAL DISCS


BF-10-5: BIMETAL DISC FORMING MACHINE
100% yield ±1…±3°C tolerance
Capacity 2400 … 3600 pcs/hour
Temperature range -30 ... 250°C differential 5 … 200K
0,06 … 0,25mm material thickness
Any size 3 … 15mm diameter or rectangular
Dimension W 1325 L 500 H 1840 - 700kg
Air 0,5MPa 450 Nl/min - 1,5kVA
Transformer for input 220/230/240V 50/60 cycle

BA-16-1: BIMETAL CURE OVEN
Temperature tolerance ±2°C
Capacity 2000 …10000 pcs/hour
Temperature range 100 … 500°C
Dimension W 910 L 780 H 1520 - 250kg
5,0kVA
Transformer for input 380/400/415V 50/60 cycle
BS-6-5: AUTOMATIC TEMPERATURE TESTER
Temperature tolerance ±0,2°C
Min., Max., Average temperature, 3σ, cp, cpk
Capacity 40 pcs/cycle - 10 … 45min/cycle
Temperature range 20 … 250°C
Dimension W 1150 L 860 H 1520 - 370kg
6,5kVA
Transformer for input 380/400/415V 50/60 cycle
 
                      





TJK Tone Jidoki Co.,Ltd. 2-5-30 Shigita Jotu-Ku Osaka/Japan
SPC PRODUCTION AND TEST EQUIPMENT FOR BIMETAL DISCS




What are the advantages of the TONE production process ?
● 100% yield production output (no scrap) 
● Quality control by parameters: Average, 3σ, 6σ, cp, cpk
● Random check of only 40 pcs per 1000 pcs in 10 minutes
● Production capacity 2400 … 3600 pcs/hour
● Typical tolerance ±1°C at 100°C
● Curing included therefore checking of finished products


Full automatic
● ISO 9000:2000 certified manufacturing process for mass production of components 
● for the household appliance and automotive industry.
● Quality assurance with target of no failure.
● Typical documentation of manufacturing lots:
SPC protocolls disc diameter 15,75 and 12,7 mm



TJK Tone Jidoki Co.,Ltd. 2-5-30 Shigita Jotu-Ku Osaka/Japan
SPC PRODUCTION AND TEST EQUIPMENT FOR BIMETAL DISCS

Tabelle 2: BF-10-5 Specification sheet
1 Type BF-10-5
2 Designation BIMETAL DISC FORMING & BLANKING MACHINE
3 Out Line This equipment is automatically forming top temperature and bottom temperature of the bimetal snap action discs.
4 Configuration This equipment comprises constant temperature chamber, constant temperature tank, micrometer, bimetal feeder, stroke adjustment, eject container, electrical control unit and scrap cutter.
5 Dimensions (about) mm W 1325 L 500 H 1840
6 Weight (about) kg 700kg
7 Voltage Single phase 200V 50/60 cycle
8 Electric power 1,5 kVA
9 Source Transformer for input 220/230/240V 50/60 cycle


or will be selected to the voltage of the buyer's country.
10 Transformer capacity 1,5 kVA
11 Air source More than 0.5MPa
12 Air quantity More than 450Nl/m
13 Operator 1 person
14 Color Japan standard color 632
15 Safety unit Leak breaker, Temperatur protector, Pressure switch, Safety door relay
16 Room temp. at running 10°C … 30°C
17 Room humidity at running max. 60%r.F.
18 Variation of voltage at running max. ±7,5%
 
2 Function of the equipment BF-10-5
FORMING AND BLANKING
1 Capacity 1 ... 1.5sec/piece = 2400 ... 3600 pcs/hour
2 Temp. control system PID SCR control
3 Heater capacity 400W Room heater 500W(water tank)
4 Forming unit Air & oil pressure cylinder propulsive force 6t
5 Bimetal temperature range -30°C …250°C differential 10 … 200°C
6 Machine temperature control 30°C … 35°C ± 0,5K
7 Bimetal size Thickness 0.06 … 0.20 mm, diameter 4 … 15mm
8 Material supply Bimetal strip autoreel
9 Scrap cutter Air cylinder

Tabelle 3: BF-10-5 Drawing

Tabelle 4: BA-16-1 Specification sheet
1 Type BA-16-1
2 Designation BIMETAL CURE OVEN
3 Out Line This equipment cures bimetal after forming for stabilisation.
4 Configuration This equipment comprises an airblow oven, temperature controller, 2 containers , cooling fan and 2 timers.
5 Dimensions (about) mm W 910 L 780 H 1520
6 Weight (about) kg 250kg
7 Voltage 3 x 380/400/415V 50/60 cycle
8 Electric power 5 kVA
9 Source Transformer for input 380/400/415V 50/60 cycle
    or according customers request
0 Transformer capacity 5 kVA
11 Operator 1 Person
12 Color Japan standard color 632
13 Safety unit Leak breaker, temperature protector, thermal relay
14 Room temp. at running 20°C … 25°C
15 Room humidity at running max. 60%r.F.
16 Variation of voltage at running max. ±7,5%
2 Function of the Equipment BA-16-1
1 Operation 15… 60min
2 Number of tray 2 (1000 … 1500 discs per tray)
3 Tray dimensions (mm) W 207 L 184 H 35
4 Temperature sensor JPt 100Ω
5 Temperature control system PID SCR constant temperature control forced hot air circulation system
6 Oven temp. accuracy (at 100°C) Less than ±1°C
7 Oven temp.distribution range Less than ±2°C every tray's center point)
8 Oven heater capacity 4,5 kW
9 Temp. control range 100 … 500°C
10 Blower Siloco fan
11 Fan mortor capacity 0,4 kW
12 Heat insulation Glass wool
13 Temp. rising time Less than 1hour
  (From room to max. temp.)  

Tabelle 5: BA-16-1 Drawing

Tabelle 6: BS-6-5 Specification sheet
1 Type BS-6-5
2 Designation AUTOMATIC TEMPERATURE TESTER
3 Out Line Equipment for checking the open and close temperature of bimetal discs and thermostats, temperature protectors, temperature fuse and thermo relay.
4 Configuration This equipment comprises temperature tank, blower unit, temperature control unit, automatic memory recorder with sound detecting unit and contact detecting unit.
5 Dimensions (about) mm W 1150 L 860 H 1520
6 Weight (about) kg 370 kg
7 Voltage 3 x 380/400/415V 50/60 cycle
8 Electric power 6,5 kVA
9 Source Transformer for input 380/400/415V 50/60 cycle
    or according customers request
0 Transformer capacity 6,5 kVA
11 Operator 1 Person
12 Color Japan standard color 632
13 Safety unit Leak breaker, Temp. protector, thermal overload relay
14 Room temp. at running 20°C … 25°C
15 Room humidity at running max. 60%r.F.
16 Variation of voltage at running max. ±7,5%
 
2 Function of the Equipment BS-6-5
1 Operation 15 -45 minutes per cycle
2 Attachment 40 pieces/attachment
3 Number of attachment One for thermostats and one for bimetal discs.
4 Attachment dimensions (mm) W 300 L 400 H 120
5 Temperature sensor JPt 100Ω
6 Temperature control PID SCR forced hot air circulation system, constant temperature control, and slope control.
7 Oven temp. accuracy (at 100°C) ±0.2°C
8 Oven temp.distribution range ±0.5°C
9 Oven heater 5.25 kW
10 Temp. control range 20°C … 250°C
11 Blower Siloco fan
12 Fan motor 0.4 kVA
13 Cooling unit Compressor 0.6 kVA
14 Heat insulation Glass wool
15 Temperature rising time Less than 1hour
  (to MAX Temp.)  
16 Temperature cooling time Less than 1hour
  (to MIN Temp.)  
17 Temperature control mode 0,1 … 9,9 °C/min slope mode and constant temperature.
18 Recording items Sample NO, Action temp.,Return temp., Differential, MIN temp., MAX temp., Average temp, Histogram, 3σ, cp and cpk value.
19 Contact detecting unit checking voltage DC24V
20 Sound detecting unit Condensor microphone 40 pieces
    H, M, L
    High, middle, low
21 Operation unit with Mode set, data settings and real time screen, operation

display with touch panel screen, preset screen, 2 slope screens, checking results and message screen
22 Printer Thermoprinter 57mm x 30m

Tabelle 7: BS-6-5 Drawing

 

Temperaturüberwachung, Bimetall, Bimetallband, Schnappscheibe, Bimetall-Schnappscheibe, Schnappscheibenfertigung, Kleinserienfertigung von Schnappscheiben, Thermostat, ½“- Thermostat, Einschraubthermostat, KFZ-Thermostat, Präzisionsthermostat, Temperaturprüfung, Temperaturwächter, Motorprotektor, Thermo-Relais, Temperaturbegrenzer, Sicherheitsthermostat, Gehäusethermostat, Brandmeldethermostat, Kleinlöschsystem, Kleinlöschanlage, Brandmelder, punktförmiger Brandmelder, automatische Löschanlagen für Busse, Feuermeldesystem für Busse, Feuerlöschanlage im Personennahverkehr, Beratung und Vermittlung rund um die Thermostat Produktion, Thermostatdienstleistung, SPC Temperatur Tester für Produktion und Qualitätssicherung, Thermostat-Nischenmarkt, Temperatur Prüföfen, Alterungsöfen, Thermostat-Technologie, Know-How Transfer, Technologie-Transfer, Prozesskontrollierte Fertigungsanlagen für Thermostate, Mess- und Montageautomaten, Keramikstifte, Keramik-Gehäuse, Keramik-Formen, Keramik-Teile, kalibrierte Keramikstifte für Thermostat Justierung, NTC-Geber mit und ohne Warnkontakt, Temperatur-Geber, 

Temperature control, Thermo control, Bimetal, snap-action disc, snap-action production equipment, bimetal disc production, Thermo bimetal strip, Thermostat, temperature limiter, temperature limitor, thermostat-technology, Motorprotector, Thermo-relay, Precision-thermostat, thermostats for niche markets, fire-detecting-thermostat and fire-fighting systems for busses and public transportation, Thermostat engineering and consulting, SPC Temperature Tester, Know-How Transfer, Technology-Transfer, Process controlled production, Quality assurance, ceramic pins and other ceramic bodies, alumina parts, Al2O3 parts, calibrated ceramic pins for thermostat adjustment, NTC sensor with or without alarm contact, Temperature sensor,