thermostat ,thermostats , automotive thermostats , 1/2"-thermostats , temperature-control , motorprotector , quality , SPC , Projektmanagement , production line , NTC , PTC , consulting , development , reengineering ,

SPC TEMPERATURE TEST EQUIPMENT

Performance picture
Bs-23-2 Spec_sheet
Bs-23-2 Drawing
BA-12-11 Spec_sheet
BA-12-11 Drawing
BS-6-5 Spec_sheet
BS-6-5 Drawing

Tabelle 1: Performance picture

BS-6-5: AUTOMATIC TEMPERATURE TESTER

Temperature tolerance ±0,2°C

Min., Max., Average temperature, 3σ, cp, cpk

Capacity 40 pcs/cycle - 10 … 45min/cycle

Temperature range 20 … 250°C

Dimension W 1150 L 860 H 1520 - 370kg

6,5kVA

Transformer for input 380/400/415V 50/60 cycle

TJK Tone Jidoki Co.,Ltd. 2-5-30 Shigita Jotu-Ku Osaka/Japan

SPC PRODUCTION AND TEST EQUIPMENT FOR BIMETAL DISCS

What are the advantages of the TONE testing process ?

●

Quality control by parameters: Average, 3σ, 6σ, cp, cpk

●

check of only 40 pcs in 15-45 minutes

Full automatic

●

ISO 9000:2000 certified manufacturing process for mass production of components

●

for the household appliance and automotive industry.

●

Quality assurance with target of no failure.

●

Typical documentation of manufacturing lots:

SPC protocolls disc diameter 15,75 and 12,7 mm

TJK Tone Jidoki Co.,Ltd. 2-5-30 Shigita Jotu-Ku Osaka/Japan

SPC TEMPERATURE TEST EQUIPMENT

Tabelle 2: BS-23-2 Specification sheet

1	Type	BS-23-2
2	Designation	BIMETAL & THERMOSTAT TEMPERATURE TESTER
3	Out Line	Equipment for checking the open and close temperature of bimetal discs and thermostats, temperature protectors, temperature fuse and thermo relay.
4	Configuration	This equipment comprises temperature tank, blower unit, temperature control unit, automatic memory recorder with sound detecting unit and contact detecting unit.
5	Dimensions (about) mm	W 1250 L 960 H 1750
6	Weight (about) kg	480 kg
7	Voltage	3 x 380/400/415V 50/60 cycle
8	Electric power	8,0 kVA
9	Source	Transformer for input 380/400/415V 50/60 cycle
		or according customers request
0	Transformer capacity	8,0 kVA
11	Operator	1 Person
12	Color	Japan standard color 632
13	Safety unit	Leak breaker, Temp. protector, thermal overload relay
14	Room temp. at running	20°C … 25°C
15	Room humidity at running	max. 60%r.F.
16	Variation of voltage at running	max. ±7,5%

2	Function of the Equipment	BS-23-2
1	Operation	15 -60 minutes per cycle
2	Attachment	40 pieces/attachment
3	Number of attachment	One for thermostats and one for bimetal discs.
4	Attachment dimensions (mm)	W 300 L 400 H 120
5	Temperature sensor	JPt 100Ω
6	Temperature control	PID SCR forced hot air circulation system, constant temperature control, and slope control.
7	Oven temp. accuracy (at 100°C)	±0.2°C
8	Oven temp.distribution range	±0.5°C
9	Oven heater	7.5 kW
10	Temperature range	50°C … 390°C
11	Blower	Siloco fan
12	Fan motor	0.4 kVA
13
14	Heat insulation	Glass wool
15	Temperature rising time	Less than 45 minutes
	(to MAX Temp.)
16	Temperature cooling time	Less than 45 minutes
	(to MIN Temp.)
17	Temperature control mode	0,1 … 9,9 °C/min slope mode and constant temperature.
18	Recording items	Sample NO, Action temp.,Return temp., Differential, MIN temp., MAX temp., Average temp, Histogram, 3σ, cp and cpk value.
19	Contact detecting unit	checking voltage DC24V
20	Sound detecting unit	Condensor microphone 40 pieces
		H, M, L
		High, middle, low
21	Operation unit with	Mode set, data settings and real time screen, operation
	display with touch panel	screen, preset screen, 2 slope screens, checking results and message screen
22	Printer	Thermoprinter 57mm x 30m

Tabelle 3: BS-23-2 Drawing

Tabelle 4: BS-12-11 Specification sheet

1	Type	BS-12-11
2	Designation	BIMETAL THERMO TEMPERATURE TESTER
3	Out Line	Equipment for checking the open and close temperature of bimetal discs and thermostats, temperature protectors, temperature fuse and thermo relay.
4	Configuration	This equipment comprises temperature tank, blower unit, temperature control unit, automatic memory recorder with sound detecting unit and contact detecting unit.
5	Dimensions (about) mm	W 1250 L 960 H 1647
6	Weight (about) kg	550 kg
7	Voltage	3 x 380/400/415V 50/60 cycle
8	Electric power	8,7 kVA
9	Source	Transformer for input 380/400/415V 50/60 cycle
		or according customers request
0	Transformer capacity	8,7 kVA
11	Operator	1 Person
12	Color	Japan standard color 632
13	Safety unit	Leak breaker, Temp. protector, thermal overload relay
14	Room temp. at running	20°C … 25°C
15	Room humidity at running	max. 60%r.F.
16	Variation of voltage at running	max. ±7,5%

2	Function of the Equipment	BS-12-11
1	Operation	15 -45 minutes per cycle
2	Attachment	40 pieces/attachment
3	Number of attachment	One for thermostats and one for bimetal discs.
4	Attachment dimensions (mm)	W 300 L 400 H 120
5	Temperature sensor	JPt 100Ω
6	Temperature control	PID SCR forced hot air circulation system, constant temperature control, and slope control.
7	Oven temp. accuracy (at 100°C)	±0.2°C
8	Oven temp.distribution range	±0.5°C
9	Oven heater	6 kW
10	Temperature range	-40°C … 200°C
11	Blower	Siloco fan
12	Fan motor	0.4 kVA
13	Cooling unit	Compressor 0.6kVA and 1.5kVA
14	Heat insulation	Glass wool
15	Temperature rising time	Less than 1hour
	(to MAX Temp.)
16	Temperature cooling time	Less than 1hour to -30°C; 20 ... 30 minutes from -30 to -40°C
	(to MIN Temp.)
17	Temperature control mode	0,1 … 9,9 °C/min slope mode and constant temperature.
18	Recording items	Sample NO, Action temp.,Return temp., Differential, MIN temp., MAX temp., Average temp, Histogram, 3σ, cp and cpk value.
19	Contact detecting unit	checking voltage DC24V
20	Sound detecting unit	Condensor microphone 40 pieces
		H, M, L
		High, middle, low
21	Operation unit with	Mode set, data settings and real time screen, operation
	display with touch panel	screen, preset screen, 2 slope screens, checking results and message screen
22	Printer	Thermoprinter 57mm x 30m

Tabelle 5: BS-12-11 Drawing

Tabelle 6: BS-6-5 Specification sheet

1	Type	BS-6-5
2	Designation	AUTOMATIC TEMPERATURE TESTER
3	Out Line	Equipment for checking the open and close temperature of bimetal discs and thermostats, temperature protectors, temperature fuse and thermo relay.
4	Configuration	This equipment comprises temperature tank, blower unit, temperature control unit, automatic memory recorder with sound detecting unit and contact detecting unit.
5	Dimensions (about) mm	W 1150 L 860 H 1520
6	Weight (about) kg	370 kg
7	Voltage	3 x 380/400/415V 50/60 cycle
8	Electric power	6,5 kVA
9	Source	Transformer for input 380/400/415V 50/60 cycle
		or according customers request
0	Transformer capacity	6,5 kVA
11	Operator	1 Person
12	Color	Japan standard color 632
13	Safety unit	Leak breaker, Temp. protector, thermal overload relay
14	Room temp. at running	20°C … 25°C
15	Room humidity at running	max. 60%r.F.
16	Variation of voltage at running	max. ±7,5%

2	Function of the Equipment	BS-6-5
1	Operation	15 -45 minutes per cycle
2	Attachment	40 pieces/attachment
3	Number of attachment	One for thermostats and one for bimetal discs.
4	Attachment dimensions (mm)	W 300 L 400 H 120
5	Temperature sensor	JPt 100Ω
6	Temperature control	PID SCR forced hot air circulation system, constant temperature control, and slope control.
7	Oven temp. accuracy (at 100°C)	±0.2°C
8	Oven temp.distribution range	±0.5°C
9	Oven heater	5.25 kW
10	Temperature range	20°C … 250°C
11	Blower	Siloco fan
12	Fan motor	0.4 kVA
13	Cooling unit	Compressor 0.6 kVA
14	Heat insulation	Glass wool
15	Temperature rising time	Less than 1hour
	(to MAX Temp.)
16	Temperature cooling time	Less than 1hour
	(to MIN Temp.)
17	Temperature control mode	0,1 … 9,9 °C/min slope mode and constant temperature.
18	Recording items	Sample NO, Action temp.,Return temp., Differential, MIN temp., MAX temp., Average temp, Histogram, 3σ, cp and cpk value.
19	Contact detecting unit	checking voltage DC24V
20	Sound detecting unit	Condensor microphone 40 pieces
		H, M, L
		High, middle, low
21	Operation unit with	Mode set, data settings and real time screen, operation
	display with touch panel	screen, preset screen, 2 slope screens, checking results and message screen
22	Printer	Thermoprinter 57mm x 30m

Tabelle 7: BS-6-5 Drawing

Temperaturüberwachung, Bimetall, Bimetallband, Schnappscheibe, Bimetall-Schnappscheibe, Schnappscheibenfertigung, Kleinserienfertigung von Schnappscheiben, Thermostat, ½“- Thermostat, Einschraubthermostat, KFZ-Thermostat, Präzisionsthermostat, Temperaturprüfung, Temperaturwächter, Motorprotektor, Thermo-Relais, Temperaturbegrenzer, Sicherheitsthermostat, Gehäusethermostat, Brandmeldethermostat, Kleinlöschsystem, Kleinlöschanlage, Brandmelder, punktförmiger Brandmelder, automatische Löschanlagen für Busse, Feuermeldesystem für Busse, Feuerlöschanlage im Personennahverkehr, Beratung und Vermittlung rund um die Thermostat Produktion, Thermostatdienstleistung, SPC Temperatur Tester für Produktion und Qualitätssicherung, Thermostat-Nischenmarkt, Temperatur Prüföfen, Alterungsöfen, Thermostat-Technologie, Know-How Transfer, Technologie-Transfer, Prozesskontrollierte Fertigungsanlagen für Thermostate, Mess- und Montageautomaten, Keramikstifte, Keramik-Gehäuse, Keramik-Formen, Keramik-Teile, kalibrierte Keramikstifte für Thermostat Justierung, NTC-Geber mit und ohne Warnkontakt, Temperatur-Geber,

Temperature control, Thermo control, Bimetal, snap-action disc, snap-action production equipment, bimetal disc production, Thermo bimetal strip, Thermostat, temperature limiter, temperature limitor, thermostat-technology, Motorprotector, Thermo-relay, Precision-thermostat, thermostats for niche markets, fire-detecting-thermostat and fire-fighting systems for busses and public transportation, Thermostat engineering and consulting, SPC Temperature Tester, Know-How Transfer, Technology-Transfer, Process controlled production, Quality assurance, ceramic pins and other ceramic bodies, alumina parts, Al2O3 parts, calibrated ceramic pins for thermostat adjustment, NTC sensor with or without alarm contact, Temperature sensor,